Smart textiles sense how their users are moving

Calendar July 8, 2022 | Posted by admin

Using a novel fabrication process, MIT researchers have produced smart textiles that snugly conform to the body so they can sense the wearer’s posture and motions. By incorporating a special type of plastic yarn and using heat to slightly melt it — a process called thermoforming — the researchers were able to greatly improve the precision of pressure sensors woven into multilayered knit textiles, which they call 3DKnITS. They used this process to create a “smart” shoe and mat, and then built a hardware and software system to measure and interpret data from the pressure sensors in real time. The machine-learning system predicted motions and yoga poses performed by an individual standing on the smart textile mat with about 99 percent accuracy.

Their fabrication process, which takes advantage of digital knitting technology, enables rapid prototyping and can be easily scaled up for large-scale manufacturing, says Irmandy Wicaksono, a research assistant in the MIT Media Lab and lead author of a paper presenting 3DKnITS. The technique could have many applications, especially in health care and rehabilitation. For example, it could be used to produce smart shoes that track the gait of someone who is learning to walk again after an injury, or socks that monitor pressure on a diabetic patient’s foot to prevent the formation of ulcers.

“With digital knitting, you have this freedom to design your own patterns and also integrate sensors within the structure itself, so it becomes seamless and comfortable, and you can develop it based on the shape of your body,” Wicaksono says.

“Some of the early pioneering work on smart fabrics happened at the Media Lab in the late ’90s. The materials, embeddable electronics, and fabrication machines have advanced enormously since then,” explains Paradiso, senior author within the Media Lab. “It’s a great time to see our research returning to this area, for example through projects like Irmandy’s — they point at an exciting future where sensing and functions diffuse more fluidly into materials and open up enormous possibilities.”

To produce a smart textile, the researchers use a digital knitting machine that weaves together layers of fabric with rows of standard and functional yarn. The multilayer knit textile is composed of two layers of conductive yarn knit sandwiched around a piezoresistive knit, which changes its resistance when squeezed. Following a pattern, the machine stitches this functional yarn throughout the textile in horizontal and vertical rows. Where the functional fibers intersect, they create a pressure sensor, Wicaksono explains.

Source: https://news.mit.edu/

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