Tag Archives: material

Self-Healing Coating Protects Metals From Corrosion

It’s hard to believe that a tiny crack could take down a gigantic metal structure. But sometimes bridges collapse, pipelines rupture and fuselages detach from airplanes due to hard-to-detect corrosion in tiny cracks, scratches and dents. A Northwestern University team has developed a new coating strategy for metal that self-heals within seconds when scratched, scraped or cracked. The novel material could prevent these tiny defects from turning into localized corrosion, which can cause major structures to fail.

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Localized corrosion is extremely dangerous,” said Jiaxing Huang, who led the research. “It is hard to prevent, hard to predict and hard to detect, but it can lead to catastrophic failure.” Huang is a professor of materials science and engineering in Northwestern’s McCormick School of Engineering.

When damaged by scratches and cracks, Huang’s patent-pending system readily flows and reconnects to rapidly heal right before the eyes. The researchers demonstrated that the material can heal repeatedly — even after scratching the exact same spot nearly 200 times in a row.While a few self-healing coatings already exist, those systems typically work for nanometer- to micron-sized damages. To develop a coating that can heal larger scratches in the millimeter-scale, Huang and his team looked to fluid. “When a boat cuts through water, the water goes right back together,” Huang said. “The ‘cut’ quickly heals because water flows readily. We were inspired to realize that fluids, such as oils, are the ultimate self-healing system.” But common oils flows too readily, Huang noted. So he and his team needed to develop a system with contradicting properties: fluidic enough to flow automatically but not so fluidic that it drips off the metal’s surface.

The team met the challenge by creating a network of lightweight particles — in this case graphene capsules — to thicken the oil. The network fixes the oil coating, keeping it from dripping. But when the network is damaged by a crack or scratch, it releases the oil to flow readily and reconnect. Huang said the material can be made with any hollow, lightweight particlenot just graphene. “The particles essentially immobilize the oil film,” Huang said. “So it stays in place.”

The study was published  in Research, the first Science Partner Journal recently launched by the American Association for the Advancement of Science (AAAS) in collaboration with the China Association for Science and Technology (CAST).

Source: https://news.northwestern.edu/

Ultrathin, Ultralight NanoCardboard For Aerospace

When choosing materials to make something, trade-offs need to be made between a host of properties, such as thickness, stiffness and weight. Depending on the application in question, finding just the right balance is the difference between success and failure. Now, a team of Penn Engineers has demonstrated a new material they call “nanocardboard,” an ultrathin equivalent of corrugated paper cardboard. A square centimeter of nanocardboard weighs less than a thousandth of a gram and can spring back into shape after being bent in half.

Nanocardboard is made out of an aluminum oxide film with a thickness of tens of nanometers, forming a hollow plate with a height of tens of microns. Its , similar to that of corrugated cardboard, makes it more than ten thousand times as stiff as a solid plate of the same mass.

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Nanocardboard is made out of an aluminum oxide film with a thickness of tens of nanometers, forming a hollow plate with a height of tens of microns. Its sandwich structure, similar to that of corrugated cardboard, makes it more than ten thousand times as stiff as a solid plate of the same mass. A square centimeter of nanocardboard weighs less than a thousandth of a gram and can spring back into shape after being bent in half.

Nanocardboard‘s stiffness-to-weight ratio makes it ideal for aerospace and microrobotic applications, where every gram counts. In addition to unprecedented mechanical properties, nanocardboard is a supreme thermal insulator, as it mostly consists of empty space. Future work will explore an intriguing phenomenon that results from a combination of properties: shining a light on a piece of nanocardboard allows it to levitate. Heat from the light creates a difference in temperatures between the two sides of the plate, which pushes a current of air molecules out through the bottom.

Igor Bargatin, Assistant Professor of Mechanical Engineering, along with lab members Chen Lin and Samuel Nicaise, led the study.

They published their results in the journal Nature Communications.

Source: https://phys.org/