How To Make Concrete Leaner, Greener, Stronger And More Elastic

Rice University scientists have developed micron-sized calcium silicate spheres that could lead to stronger and greener concrete, the world’s most-used synthetic material. To Rice materials scientist Rouzbeh Shahsavari and graduate student Sung Hoon Hwang, the spheres represent building blocks that can be made at low cost and promise to mitigate the energy-intensive techniques now used to make cement, the most common binder in concrete.

The researchers formed the spheres in a solution around nanoscale seeds of a common detergent-like surfactant. The spheres can be prompted to self-assemble into solids that are stronger, harder, more elastic and more durable than ubiquitous Portland cement.

Packed, micron-scale calcium silicate spheres developed at Rice University are a promising material that could lead to stronger and more environmentally friendly concrete

Cement doesn’t have the nicest structure,” said Shahsavari, an assistant professor of materials science and nanoengineering. “Cement particles are amorphous and disorganized, which makes it a bit vulnerable to cracks. But with this material, we know what our limits are and we can channel polymers or other materials in between the spheres to control the structure from bottom to top and predict more accurately how it could fracture.”

He said the spheres are suitable for bone-tissue engineering, insulation, ceramic and composite applications as well as cement.